Railway Continuity Since 1980
Railway Engineering / Indonesia
CBP TECHNOLOGY PRINCIPAL · RESILIENT COMPONENT ENGINEERING

TMS Rubber Metal

Railway elastomeric components do more than isolate vibration. Geometry, compound, bonded metal interfaces, stiffness and fatigue behaviour determine how loads and movement pass through the bogie.Komponen elastomer perkeretaapian tidak sekadar meredam getaran. Geometri, compound, ikatan karet-logam, kekakuan, dan ketahanan fatigue menentukan bagaimana beban dan gerakan diteruskan melalui bogie.
FULL CBP-RELEVANT OFFERING

Choose the component from the mechanical function it must perform.Pilih komponen berdasarkan fungsi mekanis yang harus dijalankannya.

TMS covers springs, bushes, links, stops, mounts and custom bonded components, supported by compound development, engineering, tooling, prototyping and validation testing.TMS mencakup spring, bush, link, stop, mount, dan komponen bonded khusus, didukung pengembangan compound, engineering, tooling, prototipe, dan pengujian validasi.

Springs

Conical, chevron and layer-spring families carry load while providing controlled resilient movement.

CONICALCHEVRONLAYER SPRING

Bushes & links

Silent blocks, bushes, spherical bearings and control links guide motion and isolate vibration at mechanical joints.

BUSHSILENT BLOCKCONTROL LINK

Stops & mounts

Bump stops, rubber blocks, motor/gearbox mounts and project-specific isolators protect or isolate vehicle systems.

BUMP STOPMOUNTISOLATION

Custom engineering

Compound development, FEA, molds, prototypes, static/dynamic/fatigue testing and FAI support new or localized parts.

COMPOUNDFEAPROTOTYPEFATIGUE
CAPABILITY MAP

Start from the function: carry load, guide motion, isolate vibration, limit travel or mount equipment.Mulai dari fungsinya: menopang beban, memandu gerak, mengisolasi getaran, membatasi gerakan, atau menopang peralatan.

01

Carry load

Resilient springs support vehicle or bogie mass.

02

Guide movement

Links and bushes allow controlled motion.

03

Isolate vibration

Elastomeric interfaces reduce transmitted vibration.

04

Limit travel

Stops protect the system at extreme movement.

05

Mount rotating equipment

Resilient mounts isolate motors and gearboxes.

06

Develop replacement

Reverse engineering requires functional validation, not dimension copying.

SUSPENSION COMPONENT QUALIFICATION ASSISTANT

Establish mechanical equivalence before treating a rubber-metal component as interchangeable.

Dimensional similarity does not establish suspension equivalence.

GUIDED SELECTION

Select the component from function, load, movement and interface requirements.

The correct component is selected from function, load and movement.

Drawing-controlled replacement route

Start with drawing, material/compound requirement, interfaces and acceptance evidence.

Dimensional similarity does not establish suspension equivalence. Static/dynamic stiffness, compound, bonding, fatigue and environment must be validated.
WHY TMSMENGAPA TMS

The behaviour of a bonded component is engineered into the whole system.Perilaku komponen bonded ditentukan oleh keseluruhan sistemnya.

Geometry alone is not enough. Compound formulation, bonded area, metal inserts, preload, stiffness in each direction, damping, environment and fatigue behaviour all affect how the component performs in service.Geometri saja tidak cukup. Formulasi compound, area bonding, insert logam, preload, kekakuan pada setiap arah, damping, lingkungan operasi, dan ketahanan fatigue semuanya memengaruhi kinerja komponen saat digunakan.

Engineering layerWhat changes vehicle behaviorEvidence needed
GeometryLoad path and available movementDrawing / 3D / sample
Elastomer compoundStiffness, damping, temperature and agingMaterial definition / test
Bonding & metal insertsStructural integrity of the assemblyProcess control / QA
DurabilityFatigue, creep and lifecycle behaviorStatic/dynamic/fatigue validation
VERIFIED EVIDENCEBUKTI TERVERIFIKASI

Engineering, manufacture and delivery evidence already exists for an Indonesian railway spring program.Bukti engineering, manufaktur, dan pengiriman sudah tersedia untuk program spring perkeretaapian di Indonesia.

Indonesia · 2023–2024Indonesia · 2023–2024

Conical rubber spring development and supplyPengembangan dan pasokan conical rubber spring

CBP records establish a completed chain covering customer technical data, TMS design development, purchase order, manufacture, drawings, static testing in multiple directions, first-article documentation, static creep reporting, quality and material records, shipment, import and CBP receipt in June 2024.Catatan CBP membuktikan rangkaian pekerjaan yang mencakup data teknis pelanggan, pengembangan desain oleh TMS, purchase order, manufaktur, drawing, pengujian statis pada beberapa arah, dokumen first article, laporan static creep, dokumen mutu dan material, pengiriman, impor, serta penerimaan oleh CBP pada Juni 2024.

Quality-system evidenceBukti sistem mutu

IRIS rev.04

The UNIFE IRIS Portal lists TMS MARS KAUCUK under IRIS rev.04 for railway component activities including design/development and production/service provision, with the current certificate period shown through 16 September 2028.UNIFE IRIS Portal mencantumkan TMS MARS KAUCUK dengan sertifikasi IRIS rev.04 untuk aktivitas komponen perkeretaapian yang mencakup design/development serta production/service provision, dengan masa sertifikat saat ini tercantum hingga 16 September 2028.

CBP VALUENILAI YANG DIBERIKAN CBP

From vehicle requirement to a controlled component definition.Dari kebutuhan kendaraan menuju definisi komponen yang terkendali.

01 · Define the function01 · Tetapkan fungsiLoad support, guidance, isolation, travel limitation or equipment mounting.Penopang beban, pemanduan, isolasi, pembatas gerak, atau dudukan peralatan.
02 · Define the mechanical target02 · Tetapkan target mekanisLoad directions, travel, static and dynamic stiffness, damping and environment.Arah beban, gerakan, kekakuan statis dan dinamis, damping, serta lingkungan operasi.
03 · Develop and validate03 · Kembangkan dan validasiGeometry, compound, metal inserts, bonding, prototype and test evidence.Geometri, compound, insert logam, bonding, prototipe, dan bukti pengujian.
04 · Control serial supply04 · Kendalikan pasokan serialFAI, material records, inspection evidence and agreed acceptance criteria.FAI, dokumen material, bukti inspeksi, dan kriteria penerimaan yang disepakati.
APPLICATION SUPPORT

Discuss your railway elastomeric component with CBP.Diskusikan kebutuhan komponen elastomer perkeretaapian Anda bersama CBP.

Share the drawing or sample, component function, load directions, movement, stiffness target, operating environment and available qualification evidence. CBP can help define the next engineering and validation route with TMS.Sampaikan drawing atau sampel, fungsi komponen, arah beban, gerakan, target kekakuan, lingkungan operasi, dan bukti kualifikasi yang tersedia. CBP dapat membantu menentukan jalur engineering dan validasi berikutnya bersama TMS.

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